SUMMARY

The Electroplated
Diamond Tool


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      3) The electroplated diamond tool
  • Part I - Diamante A&T n 25

      Notes on general chemistry

      Premise - Matter - The states of matter - Solutions - Concentrations

      Chemical reaction matter - Salts - Electrolytic dissociation - The pH

 

  • Part II - Diamante A&T n 26

      Electrolysis

      General notes on electrolysis - The laws of electrolysis

 

  • Part III - Diamante A&T n 28

      Electroplating

      General equipment and devices

      Preparatory tratment  - Degreasing  - Electrolytic degreasing

      - Pickling (or Deoxidation) - Washing - Neutralization

 

  • Part IV - Diamante A&T n 30

      Electroplating - Some hints about electrochemistry - Relationship  intensity, 

     and resistance - Electroplating phenomena - Characteristics of an

     electroplated comp. - Principal chemical-physical parameters

 

  • Part V - Diamante A&T n 31 / 32

      Current density (CD) - Concentration - Temperature - Conductivity -

      Specific weight / density - The ph (or acidity) of the bath - Penetrating /

      levelling power - The bipolar anode

 

  • Part VI - Diamante A&T n 33 / 34 / 35

      The control of nickel-plating baths - Complications during plating -

      The causes - Effect of impurities - Removal of pollutants -

      The Hull cell - Chemical-physical control - Systems for determination and

       control of Ph

 

  • Part VII - Diamante A&T n 37

      Diamond and Electroplating - Toughness - Grit size - Concentration -

      Manufacture of a standard diamond tool - Parameters

      Distribution, current management

 

  • Part VIII - Diamante A&T n 38 / 39

      Diamond Coating - Preparation: mechanical, chemical, electrochemical

 

  •  Part IX - Diamante A&T n 40 / 41 / 42

      Electroforming: introduction, general comments, mould, pattern, matrix

      General problem in electroforming, type of deposit, Nickel baths

      Electrolyte impurities and defects

 

  • Part X - Diamante A&T n 43 / 44 / 47

      The electroformed diamond roller: introduction, the copper process,

      the copper sulphate bath, electrolyte impurities and defects, procedure for

      attaching the diamond in the acid copper bath, static nickel-based

      electroplating, matrix, preparation of the matrix, expansion, coupling of

      matrix/inner body and machining

 

  • Part XI - Diamante A&T n 51

      The electroformed diamond roller: nickel based dynamical electroplating,

      contacts, anodes, electrolyte, conclusive considerations.